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Manufacturing process

From Resin to Roll

Our 3-layer co-extrusion process delivers precision at every stage.

01

Resin feeding

Food-grade virgin LDPE granules are precisely metered into three independent extruders — one per layer.

02

3-layer co-extrusion

A specialised die merges the molten outer, core, and inner layers into a single engineered film.

03

Bubble inflation

Film is blown into a continuous bubble and air-ring cooled to lock in clarity and strength.

04

Gauge control

Automated thickness gauging monitors every micron for uniformity across the full web width.

05

Slitting & winding

Film is slit to width, wound onto cores, then inspected and approved by quality control.

06

Packing & dispatch

Finished rolls are labelled, packed, and dispatched with reliable logistics to your facility.

Need a film built to spec?

From trial batch to full production — we manufacture to your exact requirement.